The first process in knitted fabric manufacturing is knitting. Knitting is the process through which the yarn is turned into knitted fabric by joining consecutive row of loops using different types of knitting machines. Broadly, there are three types of knitting, which is jersey, interlock and rib. Each type of knitting process has a variation in the knitting process. We have direct partnerships with several knitting factories therefore we are always able to derive the exact quality of our International buyers.
Reference for further reading on Knitting process: http://en.wikipedia.org/wiki/Knitting
The second process in manufacturing knitted fabrics for T-shirts is Dyeing. In the dyeing process, plain knitted fabrics are fed in to the 'soft flow' dyeing machines. Here the knitted fabrics are rolled in to the machine, which contains water mixed with required chemical colors and also maintains a certain temperature. After continuous dipping of the knitted fabric in to the colored water, the knitted fabric turns in to the desired color. We have close tie-ups with few of the best dyeing factories in our area there by offering the exact color requirements of our International buyers.
Reference for further reading on Dyeing process: http://en.wikipedia.org/wiki/Dyeing
Third process in fabric manufacturing for T shirts is Drying the dyed fabric. Our dyeing factories use top of the class drying machines to dry the fabrics. These machines blows hot air to the fabric and the knitted fabrics are then dryed. Our dyers also use the natural method of drying if the dryers are not necessary.
BALLOON padding process
The fourth process in Knitted fabric manufacturing for T-shirts is a process called Balloon padding. The process is required to remove the crinkles that has occurred because of the dyeing process. When the knitted fabric is fed in to balloon padding machine, the machine folds the knitted fabric neatly using the heat from the steam it produces.
This is the fifth and the final step involved in manufacturing of knitted fabric for t shirts. This process is required for the knitted fabric because it is necessary to arrest the shrinkage of the fabrics. If this process is not done correctly then the fabric becomes loose and will be unfit for t shirt manufacturing.
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